導(dǎo)軌安裝

DIN-Rail Mounting

預(yù)安裝導(dǎo)軌：將導(dǎo)軌輕輕放置在安裝位置上，用螺栓或其他固定裝置進(jìn)行初步固定，注意螺栓與導(dǎo)軌安裝孔之間應(yīng)留有適當(dāng)間隙，以便后期調(diào)整。

Pre installed guide rail: Gently place the guide rail in the installation position and use bolts or other fixing devices for initial fixation. Pay attention to leaving appropriate clearance between the bolts and the guide rail installation holes for later adjustment.

調(diào)整導(dǎo)軌：使用水平儀、千分表等工具，對導(dǎo)軌的水平度、直線度和垂直度進(jìn)行調(diào)整。可以通過調(diào)整安裝螺栓的松緊程度或在導(dǎo)軌與安裝面之間添加墊片來實(shí)現(xiàn)精確調(diào)整。對于有多個(gè)導(dǎo)軌的情況，還需要使用杠桿百分表等工具檢測導(dǎo)軌之間的平行度。

Adjust the guide rail: Use tools such as a spirit level and dial indicator to adjust the levelness, straightness, and perpendicularity of the guide rail. Accurate adjustment can be achieved by adjusting the tightness of the installation bolts or adding shims between the guide rail and the installation surface. For situations where there are multiple guide rails, tools such as lever dial gauges need to be used to check the parallelism between the guide rails.

緊固導(dǎo)軌：在導(dǎo)軌調(diào)整到符合要求后，使用扭矩扳手按照規(guī)定的扭矩值均勻地緊固導(dǎo)軌的固定螺栓，確保導(dǎo)軌安裝牢固。

Tighten the guide rail: After adjusting the guide rail to meet the requirements, use a torque wrench to evenly tighten the fixing bolts of the guide rail according to the specified torque value, ensuring that the guide rail is installed firmly.

絲杠安裝

Screw installation

安裝軸承座：在絲杠的兩端安裝軸承座，確保軸承座的安裝精度和垂直度。軸承座與安裝面之間應(yīng)緊密貼合，如有間隙需要進(jìn)行調(diào)整或添加墊片。

Install bearing seats: Install bearing seats at both ends of the screw to ensure the installation accuracy and verticality of the bearing seats. The bearing seat and installation surface should be tightly fitted, and any gaps need to be adjusted or shims added.

安裝絲杠：將絲杠穿入軸承座和螺母中，注意絲杠的軸線要與導(dǎo)軌的軸線平行。在安裝過程中，要避免絲杠受到碰撞或彎曲，可以使用輔助工具如導(dǎo)向套等來引導(dǎo)絲杠的安裝。

Installation of lead screw: Thread the lead screw into the bearing seat and nut, ensuring that the axis of the lead screw is parallel to the axis of the guide rail. During the installation process, it is important to avoid collisions or bending of the lead screw. Auxiliary tools such as guide sleeves can be used to guide the installation of the lead screw.

固定絲杠：使用螺母或其他固定裝置將絲杠的兩端固定在軸承座上，確保絲杠安裝牢固，不會出現(xiàn)軸向竄動或徑向跳動。

Fixed lead screw: Use nuts or other fixing devices to fix the two ends of the lead screw on the bearing seat, ensuring that the lead screw is securely installed without axial or radial runout.

連接驅(qū)動裝置：如果絲杠需要與電機(jī)或其他驅(qū)動裝置連接，要確保連接的同心度和垂直度。通常使用聯(lián)軸器等部件來連接絲杠和驅(qū)動裝置，安裝時(shí)要按照聯(lián)軸器的安裝要求進(jìn)行操作，保證連接緊固可靠。

Connecting the driving device: If the screw needs to be connected to a motor or other driving device, ensure the concentricity and perpendicularity of the connection. Usually, couplings and other components are used to connect the lead screw and drive device. During installation, it is necessary to follow the installation requirements of the coupling to ensure a secure and reliable connection.

滑塊安裝

Sliding block installation

將滑塊安裝在導(dǎo)軌上，確保滑塊的安裝方向正確。有些滑塊可能需要先安裝在工作臺上，然后再將工作臺與導(dǎo)軌進(jìn)行裝配。

Install the slider on the guide rail, ensuring that the installation direction of the slider is correct. Some sliders may need to be installed on the workbench first, and then assembled with the guide rail.

調(diào)整滑塊與導(dǎo)軌之間的間隙，一般來說，滑塊與導(dǎo)軌之間的間隙應(yīng)該適當(dāng)，既不能過大導(dǎo)致運(yùn)動精度下降，也不能過小導(dǎo)致摩擦阻力增大或出現(xiàn)卡滯現(xiàn)象?？梢酝ㄟ^調(diào)整滑塊上的預(yù)緊裝置或更換不同厚度的墊片來調(diào)整間隙。

Adjust the gap between the slider and the guide rail. Generally speaking, the gap between the slider and the guide rail should be appropriate, neither too large to reduce motion accuracy, nor too small to increase frictional resistance or cause jamming. The gap can be adjusted by adjusting the pre tensioning device on the slider or replacing shims of different thicknesses.

安裝完成后，手動推動滑塊或工作臺，檢查其運(yùn)動是否順暢，有無卡滯、阻力不均勻等現(xiàn)象。如有問題，需要及時(shí)排查并解決，可能是導(dǎo)軌安裝不平行、滑塊間隙調(diào)整不當(dāng)或其他部件干涉等原因?qū)е?/p>

After installation, manually push the slider or workbench to check for smooth movement, any jamming, uneven resistance, and other phenomena. If there is a problem, it needs to be promptly investigated and resolved. It may be caused by non parallel installation of the guide rail, improper adjustment of the slider gap, or interference from other components

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